Overview
The AutoCoiling System (ACS) eliminates the need for extension conveyors and significantly reduces the floor space required for long-wire applications. The system will automatically coil, bind and batch long wires during production. Binding is accomplished with tape that can be easily removed for downstream production steps.
- High performance with minimal space requirements
- Handles single wire applications with or without seals or terminals on either end
- Simple operation via the CrimpCenter EASY software
- Simple setup
Processing Capabilities
- Single Wire Applications
- Coil
- Bind
Application Range
The AutoCoiling System for the CrimpCenter 6-series machines replaces the standard base machine conveyor to automatically coil long wires.After processing the leading wire end on side 1 of the CrimpCenter, e.g. sealing and crimping, a linear gripper guides the wire from the cutting head and transfers it to the gripper of the coiling head. The subsequent feeding/coiling process is controlled by synchronized, high performance servo motors. After processing the trailing wire ends on side 2 the wire will be tied with adhesive tape by the integrated binding unit and collected on the stacking unit. The top of the stacking conveniently rotates so coils can be removed safely and easily while the machine is producing.
Wire Length* : 4 m - 30 m (13.1 – 98.4 ft.) Depending on wire outer diameter (cross section)
Transport Speed / Feed Rate : Max. 9 m/s (26.3 ft/s)
Cable Outer Diameter (O.D.) : 0.35 – 2.5 mm² (22 – 13 AWG)
Dimensions (L x W x H) : 1000 x 720 x 1700 mm (39” x 28” x 67.0”)
Weight : approx. 175 kg (385 Ibs.)
CE-Conformity : The AutoCoiling System fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
Note : *Depending on wire outer diameter (cross section). Sample processing is required
Function
The AutoCoiling System automatically coils long wires into a ring. It can handle wires from approx. 4 m (13.12 ft) to more than 30 m (98.4 ft) in length depending on the wire size. The binding unit secures the coils with a simple tape for handling. Taped coils are collected on the stacking unit for easy removal. The stacking unit has 2 horizontally rotatable collection arms. While the coils are collected on one side, the coils from the previous batch are ready to be manually unloaded from the other. Wire coils need little storage space and are easy to handle for downstream processes.
Features
- High performance with minimal space requirements
- Excellent length accuracy due to servo motor and encoder combination
- Simple operation and set up via the CrimpCenter EASY software and touch screen interface
- Handles single wire applications with or without seals or terminals on either end
