Overview
The CrimpCenter 64 is a fully automatic swivel arm crimping machine with up to 4 processing stations. At a maximum feed rate of 12 m/s (39.4 ft/s), the CrimpCenter 64 allows high-quality crimping, sealing, twisting and tinning of wires from 0.13 to 6 mm² (26 - 10 AWG) at maximum productivity.
- High performance and short setup times
- Simple operation with state-of-the-art software and touch screen
- Easy network integration
- Wide range of options and accessories available
Processing Capabilities
- Crimp to Crimp (open or closed barrel terminals)
- Crimp to Seal
- Seal to Seal (both sides sealing)
- Double Crimp (2 or 3 terminals)
- Double Crimp with Crimp / Seal (2 terminals)
- Double Crimp with Twist / Tin (1 terminal)
- Twist / Tin to Crimp
- Twist / Tin to Seal
- Coaxial Cable Processing
- Wire List Processing
- Marking (ink jet or hot stamp)
- Center Stripping
- Coiling with ACS module
Application Range
The CrimpCenter 64 is a fully automatic crimping machine for up to four processing stations designed for maximum speed, precision, fast changeovers and long-term durability. Various configuration possibilities allow for a variety of applications to be processed. Dynamic and powerful servo drives combined with an intelligent control system provide high production rates to meet the most demanding production schedules. Production parameters are entered via touch screen. The intuitive, menu-guided graphical user interface reduces staff training time and minimizes entry errors. All parameters such as wire data, crimp data or seal data can be saved and retrieved for future use. Electronic documentation including operating instructions, spare parts identification drawings and schematics is are all stored electronically in the machine software for immediate access when needed.
Max. Stations : 4 (max. 3 crimping stations)
Wire Size Range : 0.13* – 6 mm² (26* – 10 AWG) Optional to 0.05 mm² (30 AWG)
Wire Length : 60 mm – 65 m (1.77” – 213 ft) Optional from 35 mm (1.38”)
Stripping Length Side 1 : 0.1 – 18 mm (0.004 – 0.71”) Optional up to 26 mm (1.02”)
Stripping Length Side 2 : 0.1 – 18 mm (0.004 – 0.71”)
Transport Speed / Feed Rate : 12 m/s (39.4 ft/s)
Height - Safety Cover Open : 2.85 m (112”)
Dimensions (L x W x H) :
3’740 x 1’450 x approx. 1’850 mm (147” x 57” x 73”)
2 m base – shield closed
Weight :
approx. 595 kg (1312 lbs.) Incl. base machine and safety cover
approx. 928 kg (2046 lbs.) Max. incl. processing stations and options
CE-Conformity : The CrimpCenter 64 fully complies with all CE and EMC equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.
Note : *For cross sections smaller than 0.22 mm² (24 AWG), sample processing is required.
Processing Stations
Processing stations communicate via TCP/IP for fast internal communication and high production rates.
- UniCrimp 221 Crimping station with integrated crimp force monitoring (CFM 20)
- UniCrimp 222 Crimping station with integrated crimp force monitoring (CFM 20) and electronic crimp height control.
- SLU 3000 Seal loading station with various seal monitoring options
- SLD 4100 Double gripper module
- STW 1100 Twisting station
- STS 1100 Tinning station
- CoaxStrip 5400 Coaxial stripping station
- UniCrimp LPC loose piece crimping station
Increase Productivity
With feeding speeds of up to 12 m/s (39.4 ft/s), fine-tuned swivel arm movement, optimized internal communication, and fully integrated processing stations, CrimpCenter machines offer unparalleled levels of performance for today’s most demanding applications. To minimize machine downtime, the CrimpCenter 64 utilizes new quick-change mechanisms, wire feed assist and integrated lighting. It is compatible with Schleuniger’s innovative ToolingShuttle System (TSS). The ToolingShuttle 30 combines crimp applicator, terminal reel and paper winder in one mobile unit to minimize applicator and terminal changes. To further optimize production, the CrimpCenter 36 S can be easily integrated in any network with standard TCP/IP. The optional EASY ProductionServer software can be used to network all of your CrimpCenter machines and allows central management of production orders and distribution of the orders to individual CrimpCenter machines.
